Sunday, December 25, 2011

How to Make a Simple Electronic Weighing Scale Machine

Learn a super simple procedure to make a weighing scale device useful for measuring smaller magnitudes of weight.

The concept is very simple, a light beam is allowed to pass through a linearly colored ribbon and fall over an LDR. The color shade of the ribbon positioned in front of the light source at any instant will depend on the weight placed over a spring loaded mechanism. The corresponding change in the light level is converted into a corresponding difference in the resistance of the LDR which is ultimately read over an Ohmmeter and the equivalent weight is determined.

A digital weighing scale is an indispensable device as far as determining smaller magnitude of weights is concerned. However these gadgets can be too sophisticated and expensive to procure. A simple design idea of a weighing scale presented here promises to be equally accurate yet very cheap.

Introduction

We all have seen this machine very commonly used with most of the shopkeeper and retailers. It is used for determining the weights of the various materials being sold to the customers so that the items may be correctly rated as per the displayed weight over the machine. This incredible device is able to detect even the minutest magnitude of weight placed over it and accurately displays it over a digital scale.
Yes we are discussing weighing scales normally used for weighing smaller weights ranging from probably mgs up to a few kgs. The commercially available weighing scales are rather too sophisticated, accurate and therefore very costly too.
The design of a simple electronic analogue weighing scale presented here has been devised by me and is pretty accurate, very low cost and can be constructed even by a layman. The idea is simple – a linearly colored semi-transparent ribbon is made to move or dip in response to the pressing weight, a light beam from a light source is allowed to pass through this ribbon and fall over an LDR. The LDR is connected across an Ohm meter, so, as the weight pushes the ribbon, it slides down and settles at a particular point and offers a particular corresponding shade in front of the light source. The light intensity is optimized according to the darkness or lightness of this shade and the LDR reads the proportionate light intensity level and directs it to the meter so that it may be directly read over its calibrated dial.
Let’s try to understand the actual functioning of the designed prototype:


Electrical and Mechanical Description of the Unit
 Referring to the homemade weighing scale circuit above, we see that the arrangement is pretty straight forward. A central pillar or shaft which forms the main and the sole moving part of the system passes through an appropriately sized hole made over the top surface of the cabinet.
The external end of this rod terminates into a flat platform which forms the base for keeping the weights under question.
The rod and the platform are held in a rigid posture by a spring positioned in between the platform and the cabinet top surface. The shaft actually passes through this spring. The spring is required so that the weights are properly optimized and the level of the platform returns to its original position once the weight is removed.
A linearly colored or darkened translucent ribbon which forms the heart of the entire mechanism is connected to the inner end of the above movable shaft.
Also a white LED (used as a light source) and an LDR (light receiving component) are positioned exactly opposite, facing each other and partitioned by the ribbon.
An analogue moving coil type meter configured as an Ohm meter or a resistance meter is integrated with the LDR.
The LED is powered through a cell and is switched ON when in use. The light beam produced from the LED passes through the ribbon and falls over the LDR and a corresponding value is displayed over the meter depending upon the opacity of the ribbon.
When there’s no weight placed over the platform, the spring mechanism keeps the shaft in a position that produces the darkest shade from the ribbon in the path of the LED beam and therefore the meter also reads a minimum or zero value over its calibration.
The moment a weight on this weighing scale is placed, the shaft dips proportionately and the ribbon slides down to produce a linearly changing shade in front of the LED light beam and finally settles down to a corresponding lighter shade level. The operation is instantly translated over the meter to provide the equivalent value of the weight being measured.


11 comments:

  1. Simple but clever

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  2. how the resistance change is converted to equivalent weight

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  3. Any circuit diagram so far . I want to make this machine as digital using micro controller. Help me please. Email me : ovick48@live.com
    Thank you.

    ReplyDelete
  4. how the resistance change is converted to equivalent weight
    pls mail me on my email kiran.akkalkotkar@gmail.com

    ReplyDelete
    Replies
    1. I have explained the whole operation in the article, please find it there.

      Delete
  5. WOW !!!!! Engineering Mind at its best.....:)

    ReplyDelete

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Readers are advised to proceed with the construction of the presented circuits only after understanding the concepts from the core. Not adhering to this can lead to failures and frustrations.